Customer Background

A well-known solid beverage manufacturer, whose products cover ultrafine powder formulas such as protein powder and dietary fiber granules, has long been confronted with mixing problems such as powder stratification and uneven distribution of trace elements.

Problem analysis

1. The large difference in raw material density (whey 

protein powder and mineral additives) leads to the stratification 

of light and heavy powder in traditional mixers;

2. Ultrafine powders (with particle size <50μm) are prone to agglomeration;

3. The loading rate of the original equipment is less than 60%, and the batch 

production capacity is limited;

4. The mixing cycle lasts up to 45 minutes per batch, and the energy consumption 

cost is high.

Solution

1. The JHX-800 dual-motion mixer is adopted and breakthroughs are achieved through 

the following innovative designs;

2. Three-dimensional space compound motion technology simultaneously realizes the 

mixture of macroscopic convection and microscopic diffusion;

3. The 80% ultra-high loading rate design increases the single processing capacity by 33%

High mixing efficiency enables an optimized mixing cycle of 15 minutes per batch.

Implementation effect

1. Quality improvement: The uniformity of trace element distribution reached 98.7%, and 

the product solubility index increased by 22%;

2. Efficiency breakthrough: The average daily production capacity has increased from 12 tons 

to 18 tons, and the unit energy consumption has decreased by 40%;

3. Cost optimization: Save 150,000 yuan in annual labor maintenance costs and reduce raw 

material loss by approximately 8%;

4. Process innovation: The original six-step incremental mixing method has been abolished 

to simplify the production process.

Customer Review

The dual-motion mixer has completely solved the powder stratification problem that has plagued us for many years, especially the mixing effect of dietary fiber and mineral formulas far exceeds expectations. The equipment occupies 30% less space than the original production line and has become the core equipment in our expansion plan.