In the chemical pesticide additive industry, production efficiency and product quality are directly related to an enterprise's market competitiveness and sustainable development capacity. With the increasingly strict global environmental protection regulations and the growing market demand for high-performance pesticides, the shortcomings of traditional mixing equipment in terms of uniformity, energy consumption and safety have gradually become prominent.
A company in Xinxiang contact us. Currently, they have encountered a mixing problem in their production process, which has been causing them great headaches and they have been constantly looking for a solution. After communication, it was learned that traditional mixing equipment is prone to stratification or agglomeration of trace additives (such as enhancers and stabilizers). In response to the high activity and diverse varieties of pesticide additives, the equipment adopts a special inner wall polishing process and a detachable stirring structure, with a residue rate of less than 0.1%, avoiding cross-contamination. However, the cleaning issues of traditional equipment also fail to meet the demands.
Based on the customer's description, a suitable mixing process was recommended to the customer. The material barrel of the JHY dual motion mixer rotates to perform gravity convection diffusion mixing on the materials, while allowing the built-in full-size blade group to rotate independently. They force shear and mix the materials in the same direction but at different speeds. This significantly enhances the uniformity and efficiency of the mixture. It adopts an original and novel material cylinder structure. The barrel can be freely opened and closed. This new type of material barrel can be directly rinsed with water, achieving thorough cleaning without any blind spots. This ensures that the interior of the material barrel is extremely clean when each batch of materials is mixed, eliminating cross-contamination between different materials in each batch. It has solved the problems of uneven mixing, dead corners and difficulty in cleaning of traditional single-motion mixers (such as V-type mixers and helical ribbon mixers).
The customer highly recognized the dual motion mixing process and brought the materials to the site for a mixing experiment to verify it. Moreover, the mixing time was reduced by at least half compared to the traditional mixing time. I believe that in the transformation process of the chemical pesticide additive industry from "quantity" to "quality", the dual-motion mixer is not only a revolution in production tools, but also a strategic choice for enterprises to build core competitiveness. Through continuous technological innovation and scenario-based application, this equipment will accelerate the upgrading of pesticide formulations to a new generation of products that are efficient, safe and environmentally friendly.